PLC, HMI & MES integration
We design acquisition, history, and traceability using field protocols such as Modbus RTU/TCP.
Industrial Automation
Industrial software that connects plant-floor data
Collect, analyze, and manage equipment, production, quality, and alarm data—linked to on-site PCs, servers, and mobile devices.
Problems we address
No real-time equipment visibility
Line status and alarms are scattered, making it hard for operators to respond quickly.
Paper-based checks and records
Inspection and quality data stay on the floor, blocking analysis and traceability.
Integrating legacy and new systems
PLCs, HMIs, and upper systems use different protocols—phased integration is required.
Delayed alarm and defect response
Time from alert to root cause and action increases losses.
Core capabilities
Production, quality & uptime data
Unified monitoring of output, defects, uptime, and alarm history by line.
Vision inspection & quality
Connect inspection results, decisions, and history in software.
Multi-device access
Same data on plant PCs, servers, tablets, and phones.
System & data flow
How data moves from equipment to operations screens.
Field equipment
PLC · sensors · inspection
Acquisition
Modbus · OPC · DB
Processing
History · alarms · analytics
Monitoring
HMI · web · mobile
Action
Alerts · work orders · reports
Application areas
Manufacturing & assembly
Production collection, uptime monitoring, alarms
Electrical & facility inspection
Checklists, records, field app integration
Quality & inspection
Inspection data, defect tracking
Maintenance
History, preventive alerts
Completed case studies are published with client approval. Items above are applicable areas.
What you receive
- Custom monitoring and acquisition software
- HMI, web, and mobile operations UI
- Alarm, history, and reporting structure
- Development, validation, and deployment documentation
- Operations and maintenance scope by agreement
Development process
- Step 1
Requirements
Understand equipment, protocols, and operations.
- Step 2
Design
Data model, screens, alarms, and history.
- Step 3
Build
Implement acquisition, processing, and UI.
- Step 4
Validate
Test and tune on-site.
- Step 5
Deploy
Install and integrate on plant systems.
- Step 6
Operate
Support monitoring, improvement, and maintenance.
Related portfolio
FAQ
- Can you integrate with our PLCs?
- We design within supported protocols such as Modbus RTU/TCP. A site survey is required.
- How are timeline and cost determined?
- Quotes depend on scope, equipment count, and integration complexity. Fixed dates and prices follow consultation.
- Is cloud required?
- We design for on-prem, in-house servers, or cloud as your environment requires.
Discuss your automation project
Share your site conditions and goals—we will outline scope and next steps.
Request consultation